This module requires users to read and acknowledge the Risk Management Form (RMF) associated with working on high-voltage lithium-ion battery systems within ElecLAB.

The RMF outlines key hazards including electric shock, fire, explosion, thermal runaway, and exposure to toxic chemicals, along with the control measures required to mitigate these risks.

Users must understand:

• Hazards associated with lithium-ion battery assembly, maintenance, and testing

• Electrical risks, including exposure to voltages above 60 Vdc considered hazardous

• Fire and explosion risks due to flammable electrolytes and thermal runaway

• Required safety controls such as PPE, engineering controls, inspections, and safe work procedures

• Emergency procedures including isolation of power, evacuation, and incident response

Completion of this module confirms that the user has read, understood, and agreed to follow the RMF before undertaking any high-voltage battery-related activities.

This module requires users to read and acknowledge the Safe Work Procedure (SWP) for working with high-voltage lithium-ion battery systems within UNSW Canberra workshops.

The SWP outlines the correct procedures for safely assembling, handling, and working on lithium-ion battery packs, including required PPE, hazard controls, and step-by-step operational guidance.

Users must understand:

• Required PPE including safety glasses, insulated tools, and high-voltage rated gloves

• Safe work practices such as not working alone, removing conductive jewellery, and maintaining a clean workspace

• Procedures for handling batteries, including state of charge requirements (≤30% before work)

• Electrical safety practices including inspection, isolation, and avoiding exposed wiring

• Emergency procedures for fire, electrical faults, injury, and battery leakage

• Proper shutdown and storage requirements after completing work

Completion of this module confirms that the user has read, understood, and agreed to follow the SWP before undertaking any high-voltage lithium-ion battery-related activities.

This practical module represents the mandatory in-person induction session required for the High-voltage Li-ion Batteries Safety Induction Badge.

The induction is conducted at the High-Voltage Workshop (FSAE Lab, R 107), Building 18, UNSW Canberra ADFA Campus.

During this 1-hour session, participants will be introduced to the workshop environment and receive guided instruction from Technical Support Group (TSG) staff on safe practices when working with lithium-ion battery systems.

The induction will cover:

• Key hazards including electric shock, fire, explosion, and thermal runaway

• Safe handling, assembly, and inspection of lithium-ion battery packs

• Identification of unsafe conditions such as swelling, overheating, or damaged cells

• Use of appropriate PPE including high-voltage gloves and safety glasses

• Emergency procedures including isolation of power, fire response, and incident reporting

• Roles, responsibilities, and safe behaviour within the High-Voltage workshop

Attendance is compulsory and must be completed under supervision. Users will only be marked as competent after demonstrating an understanding of safety requirements to TSG staff.

This module is used to record completion of the online quiz for the High-voltage Li-ion Batteries Safety Induction Badge.

The quiz must be completed after attending the in-person induction and is based on the safety content covered in the training, including lithium-ion battery hazards, thermal runaway, battery management systems, safe storage practices, and emergency response.

To pass this module, users must answer all 10 questions correctly and achieve a score of 100%.

The quiz confirms understanding of:

• common hazards associated with lithium-ion batteries, including electric shock, fire, explosion, and toxic emissions

• causes and consequences of thermal runaway

• safe handling, storage, and charging practices

• the function of battery management systems

• risks associated with overcharging, short circuits, swelling, and battery leakage

Completion of this module confirms that the user has successfully completed the required quiz component for this badge.